How the crate handling system works

To give a complete picture of how our crate handling system works, you will find below a step-by-step explanation. You can also see the steps visually in the image.

Step 1: The operator first uses a forklift truck to place the pallet with empty crates on the infeed roller conveyor. Next, the pallet arrives at a centring point. This centring point will automatically centre the pallet so that it is in the correct position.

Step 2: Next, the pallet is removed from under the stacks. Then,  the empty crates are automatically are being de-stacked with the de-palletiser. The empty crates are then placed on a zone-controlled roller conveyor and the empty pallets are discharged through the side to the palletiser.

Step 3: An angled transfer unit ensures that the empty crates make their way correctly to the various filling positions.

Step 4: The crates arrive at the various filling positions. Here, the crates are filled with food for the insects.

Step 5: Finally, the crates continue their way towards the palletiser. Here, all full crates are stacked and placed on a pallet again. The crate handling system is a self-balancing system. This means that all pallets are re-used.

ARCO's crate handling system

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Palletizer/Stacker

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Transfer unit

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Filling positions food insects

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Discharge of empty pallets to Palletizer/Stacker

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Dépalletizer/Destacker

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Outbound pallet with full crates

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Inbound pallet with empty crates

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General information crate handling system

  • Crate size: 800 x 600 x 190
  • Capacity: 600-800 crates per hour
  • Modular construction
  • Speed checks
  • Customization possible
  • Execution: stainless steel
  • Zone-controlled system, no crate damage
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