Put-to-Wall is a light-directed sorting method that distributes large item flows across orders or stores. It is ideal for push operations from receiving or bulk storage, and for consolidating batch-picked e-commerce orders. The result is structured sorting that keeps operators focused and product streams under control.
Each order or customer gets a dedicated wall slot. The operator scans an item, the system lights the correct locations and shows the quantity to place. After confirmation on the illuminated button, the transaction is written to the WMS or WCS in real time. Stock, order status and exceptions stay visible, so supervisors can intervene quickly and slotting remains accurate.
Put-to-Wall raises throughput and reduces handling steps. Walking is limited, errors drop and the learning curve is short. The modules are space-efficient and scale easily as volumes grow. Integration with conveyors and, when desired, KANSI dashboards provides clear KPIs for continuous improvement and reliable daily performance.
Get in contactKey features of put-to-wall
Our Put-to-Wall system uses light-directed slots to distribute items across orders with speed and control. These features make consolidation simple and precise.
How Put-to-Wall works in practice
Items arrive from receiving or a batch-pick area and are scanned by the operator. The system assigns the item to open orders and lights the correct wall slot with the required quantity. The operator places the SKU in that slot and confirms on the illuminated button. Each action is written to the WMS or WCS in real time, so stock and order progress stay accurate. Exceptions appear on the screen for quick correction. When an order is complete the tote or carton is released to packing or shipping, often via a conveyor. The modules are compact and scale easily as volumes grow.
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