Stelling met dozen

Pick-to-Cart transforms order picking into a guided, mobile workflow where picking, sorting and packing merge into one smooth operation. The cart itself functions as a mobile picking station, equipped with displays and compartments that clearly indicate where each item belongs. Operators follow optimized routes through the warehouse, placing products directly into the correct cartons.

Because orders are grouped into batches, walking time is cut to a minimum. The system removes the need for time-consuming consolidation afterward, and overlapping batches further raise efficiency. Every action is supported by barcode scanning and light displays on the cart, which ensures precision and eliminates errors.

The value of Pick-to-Cart lies in the balance it creates: shorter routes, fewer touches, and faster processing without compromising accuracy. It is a scalable, user-friendly solution that adapts to different warehouse layouts and order profiles, giving logistics teams more control over throughput and costs while keeping performance consistent as volumes grow.

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Key features of pick-to-cart

Our Pick-to-Cart system brings picking, sorting and packing together in one mobile solution. These features make it a proven way to raise speed and efficiency in order fulfillment.

Reduced walking time
By combining multiple orders into batches, operators follow optimized routes and minimize unnecessary walking.
Sorting during picking
Items are placed directly into the right order cartons, removing the need for separate consolidation later.
Higher productivity
Overlapping batches increase efficiency, allowing more orders to be processed in less time with fewer operators.
Simple and user-friendly
Cart displays guide operators step by step, making the process intuitive and reducing training time.
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How Pick-to-cart works in practice

Pick-to-Cart is designed to simplify complex order fulfillment by turning the cart into a mobile picking station. Each cart contains multiple carton locations with clear displays that guide the operator step by step. After scanning a barcode, the system indicates where each picked item should be placed, so products go directly into the correct order cartons. This avoids a separate consolidation process at the end of the shift. Batch picking reduces walking distances, while overlapping batches boost efficiency even further. The system adapts easily to different order profiles, making it an ideal solution for fast-growing warehouses.

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Our technical experts are always ready to take on your challenges. Do you face issues for which there seems to be no solution yet? At ARCO we are known for developing innovative, customized systems that keep your logistics moving.

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  • Tailor-made solutions for every challenge
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